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High-speed stranding machine failure and treatment methods2024-07-21
With the rapid development of Internet big data, high-speed stranding is sold everywhere, slowly replacing the old stranding equipment. Compared with the previous high-speed stranding machine, the existing high-speed stranding machine not only has the characteristics of high speed, low noise, easy operation, and perfect detection and alarm system, but also has more round strands and more stable stranding distance.
However, no matter how good the equipment is, it is inevitable that there will be failures. With the increase in the output of stranding machines, various problems have arisen. This article mainly introduces several common faults of high-speed stranding machines: jump-out, wire breakage, spikes, noise and scalding problems.
Jumping strands: also known as back strands and sending strands Causes:
1. Uneven tension, loose and tight iron cores will deviate, causing back strands.
2. The die hole is too large and cannot be adjusted properly.
3. The die position is not suitable and the twisting angle is unreasonable.
4. The pitch is large.
Troubleshooting methods:
1. Improve the steel strand pay-off device
2. Use advanced single-wire tension regulators to adjust the tension of each single wire.
3. The winch product can reach the level of steel strands.
4. The over-mold rewinding method can meet the use requirements. 5. The pitch ratio should be adjusted appropriately.